Production area Laboratorio BS

Automation and advanced technologies in production

Nanometric Precision: Exceptional Tolerances and Extremely High Accuracy

Centro di Lavoro produzione Laboratorio BS specializzati in prototipazione ad alta precisione

BS Laboratory is composed of highly specialized personnel and is committed to continuous innovation in the production process. It is equipped with two 4-axis synchronized machining centers featuring Diamond Turning technology, and performs synchronized turning, fly-cutting, and micro-milling operations using diamond tools. The machining tolerances are in the nanometer range, in contrast to traditional CNC machines, which have a precision up to a thousand times lower. By using this advanced machining technology, optical geometries are achieved with a low surface roughness (Ra) and a machine-specular finish, eliminating the need for post-polishing, which often introduces shape errors that can compromise the optical performance.

COMPARATIVE TABLE OF TRADITIONAL MACHINING CHARACTERISTICS AND MACHINING USING “DIAMOND TURNING” TECHNOLOGY:

Properties
Traditional Processing
Proc.. Diamond Turning
Minimum radii of curvature.
0,2 mm
< 1 µm
Geometric tolerances.
10 µm
< 10 nm
P-V tolerance.
10 µm
10 nm
Surface roughness.
< 1 µm
1 -:- 5 nm
According to the type of materials.
Post-finishing.
Necessary for optics
Not necessary
Properties
Traditional Processing
Proc. Diamond Turning
Minimum radii of curvature.
0,2 mm
< 1 µm
Geometric tolerances.
10 µm
< 10 nm
P-V tolerance.
10 µm
10 nm
Surface roughness.
< 1 µm
1 -:- 5 nm
Secondo il tipo di materiale
Post-finishing.
Necessarie per l’ottica
Non necessarie
Centro di Lavoro produzione Laboratorio BS specializzati in prototipazione ad alta precisione